Plastic Injection Molding Services

What is Plastic Injection Molding?

Plastic injection is a manufacturing method that starts with creating a design for the required component, melting the resin/plastic pellets, and injecting it into a metal mold. After the mold is set and cooled down, the end product is a solid plastic part that can be used in other products or on its own. Aktis Engineering is among the plastic injection molding manufacturers that provide flexible solutions for your projects that need plastic components in unique sizes, shapes, and specifications. We use high-quality plastic resin and custom molds to ensure precision in every plastic part that we manufacture for your business.

Benefits of Choosing Our Injection Molding Services

Stable Production

We provide custom plastic injection molding for various industries, which makes sure that each product is consistent with your design needs. This stable production maintains uniformity in every batch of production.

Various Resin Types

Aktis Engineering uses various resin types like thermoplastics, ABS, polycarbonate (PC), polypropylene (PP), etc., for different products that need a mix of plastic resins for durability.

Different Molds

Whether it is for simple projects or complex designs, we have different types of molds like vertical molds, multi-cavity molds, vertical molds, etc., which can be used for the production of your designs.

Economic Production

Our rapid injection molding services along with mass production volumes make sure that your overall costs reduce in the long run. This way, you can have a cost-effective manufacturing process.

Understanding the Plastic Injection Molding Process

Designing

Our plastic injection molding begins with designing the parts using advanced software like AutoCAD, Catia V5, Solidworks, CREO, and NX (Unigraphics). This design allows us to visualize the functionality of the parts.

Mold Design

In the next step, our team uses a mold that is made out of metal which resembles the product design.

Plastic Injection

Then we melt the plastic resin/pellets and use pressure to inject the molten plastic into this mold.

Final Mold

The final stage in our plastic injection molding process is to let the mold cool down by using a special liquid, which allows the plastic components to set evenly without any damage.

Plastic Molding Design Capabilities

Capabilities	Details
Components	Misumi, Progressive, Hasco, Mold master, Yudo, Volastic, etc.
Materials	See materials list below
Machines	Vertical molding machine (Aluminium) and Hand mold (Steel soft)
Certifications	ISO 9001 – 2008, IATF 16949 – 2016, SQ Mark
Mold Cavity Tolerance	16
Mold Type	101 class tools, 32 cavity tools
Maximum Mold Size	550 x 500 mm
Production Volumes	High and low volumes precision injection molding production
Lead Time	Lead time of 3 days

Plastic Injection Molding Materials

PC

Polycarbonate is a hard and transparent molding material that is commonly found in electrical or telecommunication hardware, bullet proof glass, etc.

ASA

This material is very similar to ABS, but acrylonitrile styrene acrylate (ASA) has a higher resistance to fading and good for outdoor use.

PC/ABS

Polycarbonate-acrylonitrile butadiene styrene is the best of both PC and ABS. It offers great strength and flexibility than polycarbonate.

POM

Derlin (POM) is a high strength injection molding material with moisture resistance, low friction, and wear resistance.

ABS

Acrylonitrile butadiene styrene (ABS) is a thermoplastic injection molding material that is used to make automotive body parts, keyboards, pipes, etc.

PA

Another material used for plastic injection molding parts is Nylon (PA) which is used for various electrical applications like insulators.

PPS/PC

Polyphenylene sulfide, Polycarbonate (PPS/PC) is a semi-crystalline thermoplastic that is resistant to flames and chemicals, used in electrical parts.

The Key Advantages of Plastic Injection Molding

High Efficiency and Speed

Plastic injection molding process allows plastic parts to be manufactured in less time with our quick turnaround production cycle.

Cost-Effective for Large Volumes

The cost of manufacturing one plastic part reduce with high-volume injection molding, which is good for mass production.

Precision and Consistency

With precision injection molding, it is possible to manufacture high-tolerance plastic parts that are identical and meet all the specifications.

Complex Designs Made Easy

Plastic injection molding allows businesses to easily manufacture parts with complex designs, which makes the production of multifunctional components easy.

Material Versatility

Whether you want to use polymers or other custom blends of materials for plastic injection molding, you can choose a variety of materials.

Reduced Waste

The extra plastic material that is left after the injection molding process can be recycled and reused, which reduces waste.

Low Labor Costs

The plastic injection molding requires only automated machines to produce the parts, which means the labor cost can be reduced.

High Strength Parts

With the right blend of materials and a functional design, you can produce high-strength parts using plastic injection molding.

Design Flexibility

Injection molding gives a wide range of design options which means you get the flexibility to include custom features and details.

Smooth Surface Finish

From the mold to the final plastic product, injection molding gives a smooth finish to the parts without any additional work.

Quality Assurance Measures & Certifications

ISO 9001: 2005

Aktis Engineering is an ISO 9001: 2005 certified company that specializes in plastic injection molding services with global quality standards for inspection. We are committed to providing high-quality plastic injection molding for various designs as per the client’s expectations.

FEA

We use Finite element analysis (FEA) to simulate real-world situations on plastic molded products. This includes stress, thermal, and structural testing of your design before we mass-produce them.

Design For Manufacturing

Aktis Engineering uses Design For Manufacturability (DFM) model to optimize your product designs. DFM makes sure that your manufacturing is not only cost-effective but also reduces any errors.

CAE

Our expert team uses CAE (Computer Aided Engineering) for digital analysis of your products. In this analysis, we simulate real-world conditions on your product designs and also provide a detailed validation report.

Industries We Serve

Medical

Plastic injection molding for medical industry includes a wide range of products like hand held pill dispensers, blood sugar monitoring, and critical care devices.

Heavy Engineering

For the heavy engineering industry, we provide plastic injection molding tools that can be used for various purposes like machinery and welding fixtures.

Automotive

Bumper systems, light weight structures using Expanded Polypropylene (EPP), center consoles, etc., are some of the services we provide for the automotive industry.

Irrigation

For the irrigation Industry, our plastic injection molding services include Nozzles, Deflectors, Bubblers, and Sprinklers.

Consumer Products

We provide handy and cost-effective plastic injection molding services for consumer products like hygienic flush and fill systems, fitness equipment, and more.

Why to choose Aktis Engineering for Mold services

Expertise and Experience

With 18+ years of experience in manufacturing components for various industries and a professional team, Aktis Engineering provides a wide range of engineering solutions.

Advanced Technology

We use state-of-the-art technology in our plastic injection molding services. This increases efficiency and output for various components that we manufacture.

Customized Solutions

Aktis Engineering provides customized manufacturing solutions for your business. We use custom injection molds to create plastic parts as per your requirements.

High-Quality Materials

We guarantee high-quality and precision components by using only premium materials for plastic injection molding, which results in durable parts.

Cost-Effective Services

Choosing Aktis Engineering services means you get quality parts at an affordable price. Our plastic injection molding reduces costs for large volumes.

Providing Top-Quality Plastic Injection Molding in India, UK, and USA

Aktis Engineering is a leading manufacturer of various engineering solutions using plastic injection molding in India, UK, and USA. We use the latest design software like AutoCAD, Creo, CETOL, Solidworks, and more to visualize the product features and details. Our manufacturing facilities include various tools and materials that allow us to produce components using plastic injection molding for businesses in India, the USA, and the UK. Our services provide affordable engineering solutions to your business to improve your profitability. With our attention to detail and expertise in manufacturing plastic parts, we guarantee to produce high-precision components as per your business needs.

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Frequently Asked Questions

How long does it take for you to produce a plastic injection mold?Aktis Engineering2024-11-15T15:17:20+05:30

Plastic Injection Molding Services: From Design to Production